How to replace a floor in a boat gone outdoors your. Repairing wet deck core of the cockpit floor ragged sails. If you can finish this in two days you are superman. Use a circular saw set to 1 depth to cut the subflooring back beyond the damaged areas until you reach solid. Cut the top layer of the existing fiberglass laminate and peel it off. I have found over the years the bud macintosh book, how to build a wooden boat is an invaluable tool. Bass boat floor repair i would do some searches and reading on. Simpler cosmetic repairs, such as gouges in gelcoat and mending deck cracks, are also covered. Major repairs or repairs to aluminum boat floors should be assigned to an experienced repair shop or boat yard. Who ever you have do your floor i would highly recomend that you find out first if they can do a fiberglass wrap. Great lakes skipper is a discount marine store that carries a full line of original boat vinyl and fabrics for all your marine upholstery needs. The text book way of replacing the floor is to remove the consoles, seat boxes and remove all the original plywood floor. Our boat buyers guide will help you get through the initial steps of buying a boat, but once you take ownership of your pride and joy some budgeting and financial planning is in order.
Regardless if youre looking for boat carpet replacement options or wish to restore the original flooring another way, look no. Its a nottobemissed book for boat owners with a diesel engine or two. Complete a full refinishing of your boats hull or deck. There are all sorts of other projects in this book both small and largebut its real worth is in providing the reader with an understanding of the resins and materials that are a part of any fiberglass boat repair. The methods used to make minor repairs to wood and fiberglass floors in a boat are similar in many ways. Every new nautique boat comes out of the factory with seadek on the floor, and its easy to see why the closedcell foam is popular onboard boats where the deck is usually wet.
Note that even though the plywood has been snapped and left exposed to rain and wind it still holds its integrity. Fiberglass boat repairs illustrated and millions of other books are available for amazon. In fiberglass boats, you will find that most often, stringers and floors are. In boat repair circles it is a job for a professional yard tear the old transom away and replace it. The fiberglass boat repair manual is more complete and is an excellent companion piece that provides the information in a slightly more detailed textbooklike way that is very useful if you plan to take on a major project. If all you use is epoxy paint to coat the floor, youll be back to replace it again in a few years. I had schoenmann boat works in rochester install my new floor for me, they put a fiberglass wrap on the floor, this is something they do on all the new floors they install. Ibeam floor goodwater boat works can repair the ibeam floor in your raft. Over time, a sink or refrigerator water leak can damage and even destroy flooring materials and the subfloor below it. The fiberglass boat repair manual hardcover october 1, 1988.
Boat motor repair manuals since 1998, iboats is the most trusted water lifestyle online store for boat parts and accessories, boats for sale, and forums. Plywood boatbuilding, both with and without epoxy has been a popular method for boat building for quite a few years and it has produced many sturdy and beautiful boats. Epoxy is easier to use for repair and works well with wood so is usually used for retrofits, however it does not work well with mat so go to 6. He and his wife cruise aboard their 30footer part of the year in the eastern caribbean. Fiberglass boat flooring replacement is a common procedure that a lot of boat aficionados perform to restore their boats and keep them in good shape.
The need for a new boat floor becomes inevitable when the floor has a soft, spongy feel that is a sure sign of dry rot. The text book way of replacing the floor is to remove the consoles, seat boxes and. Choose from our selection of vinyl boat flooring or marinegrade lumber and plywood or nonskid coatings and more. Shop carpet, vinyl, glue trowels, coat rollers, nonskid primers, nonskid coating and carpet and floor adhesive from brands like cabela s, dorsett, tuff coat. The moisture that damaged the floor could have also damaged the stringers supporting the floor. This is a solid answer for a few years, or even more if you replace the wet pulp with foam as it rots away. Cheap fix for a rotten boat floor part 1 of 2 installing. The fiberglass boat repair manual 1st edition by allan vaitses. Are there hairline cracks in your boats deck or topsides gelcoat. Install hardware to increase loadcarrying capacity and eliminate deck leaks. Specifically formulated to work with felt backed, marine grade vinyl flooring. Photo d is a piece of plywood from the floor of a boat wreck. This clearly written book takes the mystery out of wooden boat repair. This manual begins with techniques for repairing common minor damage to hull and deck sur faces and progresses to more complicated structural repairs.
However, the need for replacing a boat floor does not mean the end of your boating days. You can read a lot of glass boat repair manuals and never see anything on the selfrepair of transoms. Repairing a runabout floor or pontoon deck epoxyworks. An excellent manual for embarking on a wooden boat restoration project. Recently, we have revitalized our website to offer you the most convenient and secure shopping method for buying all your marine upholstery supplies.
Ibeam floor goodwater boat works can repair the ibeam. My neighbor will never have to have his boat floor ever redone. Check the deck floor, seat bases and especially the transom for sagging, rot or decay. Strip old wood out of the boat and replace it with marinegrade plywood or a modern cored composite. Start by completely removing the damaged materials. Roger marshall is an accomplished yacht designer, competitive sailor, and author of 12 yachting books. If you have little experience with boat repair, reading the rest of this manual can. The causes for this problem are many, but over inflation and rotting floor interior are common. My question is, is there a specific type of wood that i am supposed to use to make the floor of the boat. Condition of the boat obviously, the worse the condition of the boat, the more work needed to repair it. Enjoy your time out on the water even more with boating accessories from cabela s. Zodiac, avon, zoom, typhoon, bombard,and west marine by zodiac inflatables. Maintain your boat in top condition with the right tools for the job.
There are other flooring types available to outfit your boat. Plywood can be part of a wall, floor, ceiling, roof or even a boat. Unfortunately, as with any method, there comes a time when repairs are necessary. This manual provides repair and maintenance solutions to many of the problems that. Rot repair in glass boats epoxy products to repair and. This manuel shows you how to do professional level repairs and renovations that dramatically extend the life of your wooden boat.
His books include don caseys complete illustrated sailboat maintenance manual, and the recently updated this old boat, the bible for doityourself boaters. Don casey has been one of the most consulted experts on boat care and upgrades for 30 years, and is one of the boatus magazines panel of experts. I used this book to make a substantial repair to the foredeck of my 1978 columbia 8. Defender maintains one of the worlds largest inventories of inflatable boats and inflatable boat parts.
Cheap fix for a rotten boat floor part 1 of 2 installing new plywood. Boat restoration tips, how to restore a boat boating. While in theory no boat is beyond restoration, you should probably think about looking for another boat if less than 60 percent of the boat is salvageable. It looks like it was really thick plywood, but that wouldnt seem right. This book will save you money and grief before you can say woven roving.
If you are going to tackle a renovation or restoration, or even a decent sized repair job, it helps to know how the boat was built in the first place. West system wooden boat restoration and repair book west. This manual provides repair and maintenance solutions to many of the problems that afflict fiberglass boats. I have torn out the floor and am seeking the most economical, but still durable, solution to replacing the floor. Deck out your boat or replace its carpeting with our assortment of marine vinyl flooring. Since 1968, west marine has grown to over 250 local stores, with knowledgeable associates happy to assist. If you try to use less glue than is recommended your glue will not bond to the vinyl and it will come up. Its a good idea to inspect and repair all damage to the structure below the floor, before reinstalling the floor.
This was located underneath a faux teak floor meaning that it is most likely the. It works over floor supports, as floor supports, wherever the old fiberglass skin exists. Boats require a constant cash infusion, for a range of expenses. If you dont have plans of keeping the boat for ever, then you could do it yourself for about 400 500 bucks, and to have it done by a shop, it will cost. To repair a hole, cut out the damaged section, wash and apply a dewaxing solvent, grind the area with a disk sander, apply a laminate or acrylic patch to the outside of the hull with polyvinyl alcohol pva mold release, apply a fiberglass patch measured and cut to fit the hole. Unlike carpeted decks, once common on ski boats and runabouts, you can hose the eva surface off or scrub it with soap and water to keep it looking new. Author thomas larsson, one of swedens most experienced and premier wooden boat restorers, has compiled his knowledge of the craft for readers and placed it in this book. Other repairs require removing fixtures or carpets that prevent access to the damaged floor in a boat.
Like specifically replacing transom wood or the floor. Heres a link to my stepbystep repair using the product. Our books provide a comprehensive guide to fiberglass repair, fiberglass applications, resin. Shop drift socks, marker buoys, boat and dock ladders, oil, lubes, fuel additives, fuel tanks, outboard motor accessories, cup holders, boat coolers, ram mounts, instruments, gauges, safety products, boat care and maintenance equipment, boat tools, cast nets, bait tanks, bait prep, boating. In his second career as a marine surveyor a profession he still pursues, vaitses has witnessed just about every flaw and form of damage or deterioration a fiberglass boat can suffer. David pascoes books available worldwide directly from us and retailers. Descriptionthis diy video shows how to fix a rotten boat floor. Ski boat floor replacement hello, i have a 1989 ski challenger with a rotten floor. The boat floor is arguably the most important part of your boat. If the structure is in good shape, reinstall the floor as follows. In order for us to process your request as fast as possible, we need a bit of information about your inflatable boat or outboard motor. Remove a boat floor youtube boat restoration, boat.
Marine plywood knowing the basics boat renovation people. The experts show how to repair a waterdamaged subfloor. If it rots, it can spread to the rest of the boat and create a terrible, dangerous mess. After years of use, flooring can get damaged, particularly if left exposed to all weather conditions for a long time. If damage to the plywood is not so extensive that it requires complete replacement, the damaged areas can be repaired. In order to be prepared for the future, youll need to budget for. It can become scratched, cut, gouged, dented, blistered, separated or rotted. Go to youtube and find at least three stepbystep diy videos that say the. Replacing the wood in the floors of my boat bass boats.
This restoration tutorial video shows how to replace your rotten marine plywood floor or deck, including cables, fuel tank, fiberglass and carpet. There are ways that you can repair a rotting boat floor, but doing so may make the problem worse if you dont know how. The big book of wooden boat restoration is the perfect introduction or reference guide for both novice and experienced wooden boat enthusiasts. Over time, boat floors begin to show wear and tear from repeated exposure to the elements, specifically water. Dry rot repairs, structural frame repairs, and plank repairs using modern products and techniques are among the many solutions covered in this fully illustrated manuel.
How much does it cost to have the floor on a boat replaced. A resident of mattapoisett, massachusetts, allan vaitses retired from fulltime boatbuilding in the early 1980s after a 45year career, including 30 years building custom and semicustom fiberglass boats. To repair plywood boats is, fortunately, fairly easy. Peeled off all the old carpeting on my boat, and realized most of the wood in the back half of my boat is pretty rotted. Prop up the bottom half of the fiberglass floor from below until level again. Home repair ibeam floor unfortunately, ibeams become can detach from self bailing floors.
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